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Tunnel Design

DG Phillips, PJ Richards and RGJ Flay demonstrate various stages of the diffuser, using CFD for a diffuser augmented wind turbine

ADiffuser Augmented Wind Turbine (DAWT) has a duct that surrounds the wind turbine blades and increases in cross-sectional area in the stream wise direction. The resulting sub-atmospheric pressure within the diffuser draws more air through the blade plane, and hence more power can be generated compared to a ‘bare turbine’ of the same rotor blade diameter. Several researchers have examined the benefits and economics of placing a diffuser around a wind turbine. An extensive programme of experimental work performed at the Grumman Aerospace Corporation in the 1970’s and early 1980’s identified the use of external air jets to prevent separation within the diffuser. The high speed jet flow reenergised the boundary layer within the diffuser enabling a short length-to-diameter diffuser with a large outlet-to-inlet area ratio to be developed. The economical benefits derived from this design were not seen until 1997. It was the use of High Tensile Reinforced Fibrous Ferrocement (HT Ferro) that enabled Vortec Energy to secure the rights to the design and the production of the first full-scale DAWT. The Vortec 7, a technology demonstration unit built by Vortec Energy has a rotor blade diameter of 7.3m and is situated near the Franklin west coast, 120 km south of Auckland, New Zealand. During the initial testing of the Vortec 7 it became apparent that the power generated did not match that predicted by Foreman and his co-workers. Since altering the configuration of full-scale wind turbine is both difficult and expensive, Vortec Energy enlisted the help of staff and post-graduate students at the University of Auckland to carry out research into the cost-effective alterations that could be made to the design. This research primarily involved the use of PHOENICS to test out the possible gains from a variety of alterations. Following on from this modelling, PHOENICS has also been used to investigate a number of new diffuser designs.

Modelling techniques
The initial study investigated the effects of the diffuser shape and boundary layer control slots of the as-built Vortec 7 and subsequent modifications. The model is asymmetric with specified inlet conditions and reference length making the model dimensionless. A body-fitted grid is used to reproduce the complex geometry of the DAWT with the turbine modelled as a flow resistance. The turbine has a specified thrust coefficient that produces a pressure drop across the blade plane proportional to the local dynamic pressure. This is analogous to the use of a gauze screen in wind tunnel testing. Features such as tip vortices and flow swirl have been omitted in order to reduce the computation time. In this regard it should be noted that the focus of these studies is on the diffuser design and not on the design of the motor itself. Hence it is considered that a simple turbine model is sufficient in this situation. These assumptions allowed the use of the CFD modelling for rapid development of diffuser designs. The inlet truss of the Vortec 7 was modelled by shear stress acting in both the axial and radial directions over the cells in the inlet boundary layer control slot. The k-e turbulence model has been used with uniform inlet boundary conditions specified for k and e. The values of k and e were calculated for the hub height and terrain in which a turbine would be situated. Modelling of later diffuser designs has generally used similar techniques.

....CONTD

 

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