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Turn on the heat

Dr Anupam Dewan, emphasises the need for better heat transfer techniques in heat exchangers to augment productivity

Heat transfer is crucial to several industrial and environmental processes as well as to energy production and conversion. Heat exchangers are used in various industrial applications and are devices to transfer thermal energy between two (or more) fluids at different temperatures without having direct contact. The design procedure of heat exchangers is quite complicated, as it needs exact analysis of heat transfer rate and pressure drop estimations apart from the issues, such as, long-term performance and economic aspect of the equipment. The major challenges to the design of a heat exchanger are to make it compact, which is, to achieve a high heat transfer rate and at the same time to allow its operation with a small power loss (or pumping power). Compact heat exchangers are being widely used in the industry and are characterised by a relatively large surface area in a given volume compared to a conventional heat exchanger. Some recent designs of compact heat exchangers can have only 5 per cent of the volume of the standard equivalent. A compact heat exchanger can work effectively only if a suitable heat transfer augmentation technique has been incorporated to it.Lately high costs of energy and material have resulted in increased efforts to design and produce efficient heat exchangers and therefore studies on heat transfer enhancements have attracted new interests. The heat exchanger industry has been striving for improved thermal contact (enhanced heat transfer coefficient) and reduced pumping power in order to improve the thermo-hydraulic efficiency of heat exchangers. A good heat exchanger design should have an efficient thermodynamic performance, which is, a minimum generation of entropy or minimum destruction of available work in a system incorporating heat exchanger. It is almost impossible to stop available energy loss completely, but it can be minimised through an efficient and practical design of a heat exchanger.

Need for heat transfer enhancement
Techniques for heat transfer augmentation are relevant to several engineering applications. Further, as a heat exchanger gets older, the resistance to heat transfer increases due to fouling or scaling. These problems are common for heat exchangers used in marine ...

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